Hazardous Energy Control and Lockout/Tagout (LOTO):

The control of hazardous energy is one of the fundamental pillars of safety in industrial and mining operations. During maintenance, repair, or operational tasks, the unexpected release of electrical, mechanical, hydraulic, pneumatic, or thermal energy can lead to serious accidents, equipment damage, and disruptions to operational continuity.

In this context, technical training is not only a best practice but a critical requirement for organizations operating in high-risk environments.

Training as a key element of hazardous energy control

The correct application of Lockout/Tagout (LOTO) procedures depends directly on the knowledge and competencies of the personnel involved. An effective LOTO program requires workers to understand:

• The different types of energy present in industrial processes
• The risks associated with each energy source
• Isolation points and the release of stored or residual energy
• Roles and responsibilities during intervention activities

For this reason, ABUS Colombia has developed a Hazardous Energy Control and LOTO Training Program, aimed at strengthening the technical capabilities of both the personnel responsible for designing and managing LOTO programs and those who apply them in the field.

Training aligned with international standards

LOTO training is structured around international standards and industry best practices, taking into account:

• The requirements of OSHA 29 CFR 1910.147
• The relationship between hazardous energy control and ISO 45001 occupational health and safety management systems
• Guidelines issued by the International Labour Organization (ILO)

This approach allows participants to understand not only the regulatory framework but also its practical application in real operational scenarios.

Two complementary levels of training

The training program is delivered through two complementary levels, designed to address the specific responsibilities within an organization.

Specialized training in LOTO programs

This level is intended for safety professionals, engineers, and maintenance leaders involved in the planning, implementation, supervision, and auditing of LOTO programs.

The focus is placed on program design methodologies, identification of critical equipment and processes, definition of roles and responsibilities, and the proper selection of lockout and tagout devices.

Operational training in LOTO application

The operational level is aimed at personnel performing maintenance and operational tasks in the field.

Training focuses on the correct application of lockout and tagout procedures, identification of hazardous energy risks, and the safe use of devices during interventions.

Integration of knowledge, procedures, and devices

A key element of the training is the integration of technical knowledge, safety procedures, and the proper use of ABUS lockout and tagout devices, which are globally recognized for their quality, reliability, and performance in demanding industrial environments.

This integration enables participants to understand not only what LOTO is and why it is required, but also how to apply it effectively and safely.

Training focused on prevention and operational continuity

Hazardous energy control training should not be viewed solely as a regulatory obligation, but as a strategic prevention tool that helps organizations:

• Reduce the likelihood of serious accidents
• Protect personnel safety
• Prevent damage to assets
• Improve process reliability
• Strengthen safety culture

Through its Hazardous Energy Control and LOTO training program, ABUS Colombia reaffirms its commitment to industrial safety, critical risk prevention, and the development of practical technical competencies for high-risk environments.